250 exhaust diameter

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kaysystems
Posts: 83
Joined: Mon Jan 14, 2013 1:57 pm
Location: Charlottetown, PEI, Canada

250 exhaust diameter

Postby kaysystems » Wed Mar 25, 2026 2:06 pm

Hi

Can someone please tell me some details of the Mach 1/Mark3 original chrome muffler? I'd like to know what the diameter of the exit should be. I read that the inlet of the mullers were all the same diameter, but Mach 1/Mark 3 ones had a different exit diameter than the Monza etc.
I have a muffler in storage and would like to find out if it is correct for my 66 Mark 3

Thanks in advance

David
1967 Narrowcase 250
2004 Ducati ST3

nalimugmug
Posts: 133
Joined: Mon Sep 12, 2011 3:40 pm
Location: South Glos UK

Re: 250 exhaust diameter

Postby nalimugmug » Thu Mar 26, 2026 7:43 pm

Mach 1 Exhaust Pics
WhatsApp Image 2026-03-26 at 19.30.10.jpeg
WhatsApp Image 2026-03-26 at 19.29.36.jpeg
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Bevel bob
Posts: 1126
Joined: Thu Apr 15, 2010 8:01 am
Location: Bromley Kent UK.

Re: 250 exhaust diameter

Postby Bevel bob » Fri Mar 27, 2026 5:23 am

That exhaust appears too new for an orriginal . For many years replacements have been one size fits all ,(understandably!) , but that does not mean its correct . The Mach 1 and Mark 3 NC have a cam that needs to work with a free flowing exhaust.I have memory of a new Mach 1 with a bigger outlet than that shown.

nalimugmug
Posts: 133
Joined: Mon Sep 12, 2011 3:40 pm
Location: South Glos UK

Re: 250 exhaust diameter

Postby nalimugmug » Fri Mar 27, 2026 10:07 am

Hi Bob,

The reason the exhaust looks new is that i have had it fully restored, this to include the logo being reingraved and the whole silencer rechromed.

Checking on my other Mach 1s, the outlet diameter of the restored item is exactly the same, however, the exhaust on AVG is not correct

Pics of before and after engraving of logo.
Bad (1) (2).jpg
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DSC_0673.JPG


Regards

Bob
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nalimugmug
Posts: 133
Joined: Mon Sep 12, 2011 3:40 pm
Location: South Glos UK

Re: 250 exhaust diameter

Postby nalimugmug » Fri Mar 27, 2026 12:32 pm

Hi again,

As Bevel Bob correctly states the exhaust of the Mach 1 and Mark 3 were designed to be as non restrictive as possible.

Many moons ago I took apart a 'lesser' silencer and a Mach 1 to compare the differences.

The differences can be clearly seen from the pics, however the baffles do appear to be the same.

Regards

Bob
DSC_0160.JPG
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DSC_0156.JPG
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Bevel bob
Posts: 1126
Joined: Thu Apr 15, 2010 8:01 am
Location: Bromley Kent UK.

Re: 250 exhaust diameter

Postby Bevel bob » Sat Mar 28, 2026 5:57 am

Interesting !, the end cap opening on the right is clearly bigger and is as i remembered it. and looking at the silencer brackets , I would say the silencer on the right is an orriginal 64 type and the one on the left is a later fitment ,probably from the same source and sold as suitable for 175 to 250 . Its Also possible that different silencers were supplied to the UK and USA ?. All i know is that my bike would not run well with the smaller one and now sports a Norton Cherroot with a 38 mm outlet , that just bolts on with slight alteration to the Norton bracket. You seem to be missing at least a couple more singles ? !!

kaysystems
Posts: 83
Joined: Mon Jan 14, 2013 1:57 pm
Location: Charlottetown, PEI, Canada

Re: 250 exhaust diameter

Postby kaysystems » Tue Apr 14, 2026 4:29 pm

Thanks - I'm away drom home right now, but I'll check mine when I get back. I purchased men as new old stock. Will be interesting to see what it is.

David
1967 Narrowcase 250
2004 Ducati ST3

Bevel bob
Posts: 1126
Joined: Thu Apr 15, 2010 8:01 am
Location: Bromley Kent UK.

Re: 250 exhaust diameter

Postby Bevel bob » Tue Apr 14, 2026 6:35 pm

30.5 mm sounds about right ,and the bracket of your restored silencer looks right too for an orriginal.


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