Early Scrambler Restoration Info Needed
Posted: Mon Jul 25, 2011 5:32 am
Looking for help/input from either one person who is really good on the old n/c scramblers(Come on, who is the early n/c scrambler guru?? Bob? Eldert? Anyone?
), and or little bits and pieces from everyone...
If you go to the tech pages on here (or factory svc. manual) It only shows the n/c 250 scr. using the Aprilia "flat back" headlight, which would also mean It could not have a speedo ? (unless mounted in a separate bracket, which I have never seen) It also only shows the "peanut" gas tank, which I do not have. I believe that the scr manual i'm looking at is really only for the early scr, up till some point in 64 ? Possibly only the 4-speed scr? But, if you look at the "5-speed" parts manual which shows the later n/c dukes, It shows the correct tank that I have, the ss1 27 d Carb. The folding footpegs, etc... However it still shows ONLY the Aprilia Flatback headlamp, Going by the serial # on my scr I just bought, it surely is a later 5-speed, possibly even a 1966 ? I am not concerned with the exact build date or anything, I just want to restore this motorcycle as correct as humanly possible.
The factory wiring schematic shows "from ser # 92172" To have a keyswitch in the headlamp bucket, so I believe this to be a bullet headlamp, although it doesnt specify. It also shows the 28w charging sys, and a 7ah battery
The "till ser. #92171" shows only a bar mounted aprilia light switch, i believe this to be the flatback style...it shows a 40w charging system, it also shows a taillight, but no battey... I didnt think they set any up like this ?
Neither of the schem. show a horn...
The headlight is the first thing i'm having trouble with, also need to know the following...
Correct headlamp switch location? brand/part # ?
Correct type of bars ?
Correct headlamp bucket ? (Note: I have a 130mm Bullet style Aprilia already that did come from a scr hoping it is the one i need
Correct headlight ears ? (center drilled hole for 31.5mm forks, or "oval" adj. hole ?)
Source, or recommendations on someone to restore seat (have an excellent pan, but curious about the "rivets" mainly, and a reproduction cover ? foam ?)
Should mine have a battery ? if so im assuming 7ah 6volt
Did they all have tailights ? I had understood it that not all early scr's had tailights/ and if they didnt they had no battery also?
Correct tailight ? (CEV 5749 ??)
Rear brake switch is listed as a Aprilia 4339/4 best i can tell, but cev has one that looks almost identical 99% anyone know correct one ? Cant even find an aprilia one...
If the 130mm Bullet style is correct, and they did use speedo's...
Then which speedo ? Veglia? CEV? Scale of speedo ?
Correct headlamp bucket orientation (i.e. there are 2 holes... one for old style "plunger" key switch, one for headlamp switch ?
What Would be on bars ? strictly choke/ft. brake/clutch levers ? or would it have had a kill switch/hi/low switch ?
Mine has no horn, I cant fathom where it ever would have had one mounted, I also understand some scr did not have horns ?
I see pics of the heel toe shift lever on many scr's mine does not have that, but I do have one, honestly I cant believe this is right, surely they did not all come with the heel toe lever correct ?
Correct footpeg rubbers ?
Almost all of these questions could be answered with a few good up close pics of an early scr like mine, my serial # is 99743
The best I can tell is this duke would have originally looked exactly like the one that is the background image for the tech page on here, however I can't find more pics of that, anyone know who's it is ? I have thousands of duke pics on my computer and almost none of them are of early scramblers, I dont know why but finding good pics of unrestored, or restored/correct early scr's seems to be a real pain...
Hoping someone can at least point me in the right direction....
Joe
I

If you go to the tech pages on here (or factory svc. manual) It only shows the n/c 250 scr. using the Aprilia "flat back" headlight, which would also mean It could not have a speedo ? (unless mounted in a separate bracket, which I have never seen) It also only shows the "peanut" gas tank, which I do not have. I believe that the scr manual i'm looking at is really only for the early scr, up till some point in 64 ? Possibly only the 4-speed scr? But, if you look at the "5-speed" parts manual which shows the later n/c dukes, It shows the correct tank that I have, the ss1 27 d Carb. The folding footpegs, etc... However it still shows ONLY the Aprilia Flatback headlamp, Going by the serial # on my scr I just bought, it surely is a later 5-speed, possibly even a 1966 ? I am not concerned with the exact build date or anything, I just want to restore this motorcycle as correct as humanly possible.
The factory wiring schematic shows "from ser # 92172" To have a keyswitch in the headlamp bucket, so I believe this to be a bullet headlamp, although it doesnt specify. It also shows the 28w charging sys, and a 7ah battery
The "till ser. #92171" shows only a bar mounted aprilia light switch, i believe this to be the flatback style...it shows a 40w charging system, it also shows a taillight, but no battey... I didnt think they set any up like this ?
Neither of the schem. show a horn...
The headlight is the first thing i'm having trouble with, also need to know the following...
Correct headlamp switch location? brand/part # ?
Correct type of bars ?
Correct headlamp bucket ? (Note: I have a 130mm Bullet style Aprilia already that did come from a scr hoping it is the one i need
Correct headlight ears ? (center drilled hole for 31.5mm forks, or "oval" adj. hole ?)
Source, or recommendations on someone to restore seat (have an excellent pan, but curious about the "rivets" mainly, and a reproduction cover ? foam ?)
Should mine have a battery ? if so im assuming 7ah 6volt
Did they all have tailights ? I had understood it that not all early scr's had tailights/ and if they didnt they had no battery also?
Correct tailight ? (CEV 5749 ??)
Rear brake switch is listed as a Aprilia 4339/4 best i can tell, but cev has one that looks almost identical 99% anyone know correct one ? Cant even find an aprilia one...
If the 130mm Bullet style is correct, and they did use speedo's...
Then which speedo ? Veglia? CEV? Scale of speedo ?
Correct headlamp bucket orientation (i.e. there are 2 holes... one for old style "plunger" key switch, one for headlamp switch ?
What Would be on bars ? strictly choke/ft. brake/clutch levers ? or would it have had a kill switch/hi/low switch ?
Mine has no horn, I cant fathom where it ever would have had one mounted, I also understand some scr did not have horns ?
I see pics of the heel toe shift lever on many scr's mine does not have that, but I do have one, honestly I cant believe this is right, surely they did not all come with the heel toe lever correct ?
Correct footpeg rubbers ?
Almost all of these questions could be answered with a few good up close pics of an early scr like mine, my serial # is 99743
The best I can tell is this duke would have originally looked exactly like the one that is the background image for the tech page on here, however I can't find more pics of that, anyone know who's it is ? I have thousands of duke pics on my computer and almost none of them are of early scramblers, I dont know why but finding good pics of unrestored, or restored/correct early scr's seems to be a real pain...
Hoping someone can at least point me in the right direction....
Joe
I